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有害元素對高爐爐缸側壁碳磚的侵蝕

Erosion of carbon bricks at the hearth sidewall by harmful elements in a blast furnace

  • 摘要: 對湘鋼2號高爐爐缸七個有代表部位的樣品進行掃描電鏡、能量色散譜、X射線衍射和原子吸收光譜分析,研究有害元素對高爐爐缸側壁碳磚的侵蝕以及粉化斷裂機理.結果表明,高爐爐缸不同部位的碳磚侵蝕機理不同.第一層以有害元素在碳素熔損反應中的催化作用及生成白榴石為主;上部碳磚侵蝕以K滲透到磚縫中,改變磚質為主;風口以Zn侵蝕為主;鐵口K含量較多,另有Pb富集.同種有害元素在不同部位侵蝕碳磚的機理有所不同.K元素在最上部以催化作用為主,在下部以滲透到碳磚內部使碳磚改性為主;Zn在風口碳磚有明顯的結晶,在爐缸爐底上部含有大量的Zn并沒有結晶,而是附著在磚表面上部.

     

    Abstract: Seven samples of a blast furnace at representative positions were analyzed by scanning electron microscopy(SEM),energy dispersive spectrometry(EDS),X-ray diffraction(XRD) and atomic absorption spectrometry to study the erosion of carbon bricks at the BF hearth sidewall by harmful elements and the mechanism of pulverizing fracture.The results show that the erosion mechanism of carbon bricks at different parts of the hearth is different.In the first layer the erosion is mainly caused by the catalytic effects of harmful elements in the carbon loss reaction and the generation of leucite;in the upper area,penetration of K into brick work joints leading to a quality change of carbon bricks plays the leading role;in the tuyere,Zn is the main cause of erosion;but in the taphole the content of K is larger,with enrichment of Pb.It is also found that a harmful element has different effects at different parts of the hearth.In the upper area,the erosion mechanism is mainly the catalytic effect of K in the erosion reaction,but in lower part is the penetration of K into carbon bricks leading to a quality change of carbon bricks;Zn significantly crystallizes on carbon bricks in the tuyere,however in the hearth bottom Zn attaches to carbon bricks without obvious crystallization.

     

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