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Fe2+濃度對20號鋼表面電鍍Fe-Ni合金鍍層的影響

Effect of Fe2+ concentration on the electrodeposition Fe-Ni coating on 20 steel

  • 摘要: 采用電沉積技術在20號鋼表面制備了Fe-Ni合金層,考察了鍍液中Fe2+濃度對合金鍍層沉積速度、鍍層成分、相結構、鍍層顯微硬度和耐蝕性的影響規律,并探討了耐蝕機理.實驗結果表明:電鍍Fe-Ni合金可獲得納米晶結構,隨鍍液中Fe2+濃度增加,鍍層中含鐵量增大;鍍層顯微硬度的變化與Fe原子在Ni晶格中有序固溶程度有關;Fe-Ni合金鍍層的耐蝕性均優于20號鋼,當鍍液Fe2+濃度為0.01 mol·L-1時,獲得鍍層具有最佳的耐蝕性.隨鍍層中鐵含量增加,具有鈍化特性的高含Ni的Fe-Ni相含量減少,耐蝕性下降,但該相納米結構顯著細化,加速鈍化可提高耐蝕性,這一對矛盾導致鍍層耐蝕性與鐵含量間沒有明顯的變化規律.高孔隙率也是耐蝕性下降的原因之一.

     

    Abstract: An Fe-Ni alloy coating on 20 steel was prepared by electrodeposition technology. The effects of Fe2+ concentration in the bath on the deposition rate, chemical composition, phase structure, micro-hardness and corrosion resistance of the coating were investigated, and the corrosion mechanism was analyzed. Experimental results show that the Fe-Ni alloy coating is nano-crystaIline, and the iron content in the coating increases with increasing Fe2+ concentration in the bath. The change in micro-hardness of the Fe-Ni coating is related to the ordered solid solution degree of Fe atoms in the Ni lattice. The corrosion resistance of the Fe-Ni alloy coating is superior to 20 steel, and it is the best when the Fe2+ concentration is 0.01 mol· L-1. With the increase of iron content in the coating, the content of Fe-Ni alloy phase, which has passivation properties and high nickel ratio, and the corrosion resistance decrease. But the nanostructure of Fe-Ni alloy phase is significant refined, and it accelerates the passivity, and thus the corrosion resistance is improved. Due to the contradiction the relationship between corrosion resistance and coating iron content is not obvious. High porosity is one of the reasons for the low corrosion resistance of the Ni-Fe alloy coating.

     

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