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工藝條件對電積法制備銅粉的影響

Effect of process conditions on the preparation of copper powders by electro-deposition

  • 摘要: 采用不溶陽極電積法制備銅粉,研究了Cu2+質量濃度、硫酸質量濃度、電流密度、電解液溫度和刮粉周期對電積過程和銅粉中位粒徑的影響.結果表明:優化工藝為Cu2+質量濃度15 g·L-1、硫酸質量濃度140 g·L-1條件下,控制電流密度為1 800 A·m-2、溫度為35℃、刮粉周期為30min、循環流量為14 L·h-1以及極距為4.5 cm,可得到高品質的銅粉,其粒度呈正態分布,微觀形貌呈樹枝狀;增加銅離子質量濃度、硫酸質量濃度和電解液溫度有利于降低槽電壓;增加Cu2+質量濃度、電解液溫度和刮粉周期有利于提高電流效率;大電流密度、高硫酸質量濃度和低Cu2+質量濃度有利于得到粉末粒度小的銅粉.

     

    Abstract: Copper powders were prepared by electro-deposition with an inert anode. The effects of Cu2+ mass concentration, H2SO4 mass concentration, current density, electrolyte temperature and scraping interval on the median particle diameter of copper powders were investigated. The results show that high quality copper powders with a normal particle size distribution and dendritic micromorphologies were obtained under the optimum conditions of the Cu2+ mass concentration of 15 g·L-1, the H2SO4 mass concentration of 140g·L-1, the current density of 1 800 A· m-2, the electrolyte temperature of 35℃, the scraping interval of 30 min, the circulation rate of 14 L·h-1 and the interpolar distance of 4.5 cm. It is advantageous to the decrease in cell voltage to increase the Cu2+ mass concentration, H2SO4 mass concentration and electrolyte temperature. The increases of Cu2+ mass concentration, electrolyte temperature and scraping interval help improving the current efficiency. A higher current density, a higher H2SO4 mass concentration and a lower Cu2+ mass concentration are beneficial to obtain copper powders with small particle size.

     

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