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環冷機內球團礦熱過程數學模型

Mathematical model of the pellet thermal process in an annular cooler

  • 摘要: 根據能量守恒、流動和傳熱傳質等原理及定律,建立了球團礦冷卻和氧化過程的數學模型,采用三對角矩陣算法對模型進行了求解,基于VisualBasic6.0開發了仿真計算軟件.依據現場實測數據對建立的數學模型進行了驗證,計算值與實測值之間的最大相對誤差為4.8%,說明模型正確可信.利用開發的計算軟件對球團礦在環冷機內的熱過程進行了仿真計算,得到了環冷機內球團料層的溫度分布.仿真研究表明,冷卻一段風速、料層厚度、球團粒度和環冷機機速是影響環冷機內部球團料層冷卻過程的主要因素.在本文研究條件下,合理操作條件為:料層厚度550~800mm,球團粒度7~16mm,冷卻一段風速1.2~2.5m·s-1,環冷機機速1.0~1.5m·min-1.

     

    Abstract: Based on the principle or laws of energy conservation, fluid flow, and heat and mass transfer, a mathematical model of pellet cooling and oxidation was established and solved by a three-diagonal matrix algorithm.Its numerical simulation software was developed with Visual Basic 6.0.A field test was performed and the established model was verified by practical measured results.The maximum relative error between computational and measuring results is 4.8%, indicating that the developed model is correct and reliable.A numerical simulation of the pellet thermal process in an annular cooler was conducted with the developed computational software and the temperature distribution of the pellet bed was gained.The simulation results show that the main influencing factors on the cooling process of the pellet bed in an annular cooler are air velocity in the first cooling zone, pellet bed thickness, pellet size and the annular cooler’s velocity.Under the research condition, the reasonable operation parameters are the following:the range of pellet bed thickness is from 550 to 800 mm, the range of pellet size is from 7 to 16 mm, the range of air velocity in the first cooling zone is from 1.2 to 2.5 m·s-1, and the range of the annular cooler’s velocity is from 1.0 to 1.5 m·min-1.

     

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