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用于YAG透明陶瓷的噴霧造粒改性粉體的制備

Preparation of modified powders by spray drying for transparent ceramics of yttrium aluminum garnet

  • 摘要: 通過噴霧造粒方法對共沉淀合成的納米粉體進行改性,制備出球形的納米顆粒.用XRD對粉體進行物相分析;用TEM觀察了改性前粉體的顆粒形狀、尺寸大小和團聚情況;用SEM觀察改性前后粉體的團聚體的顆粒形狀、尺寸大小與分散性,以及陶瓷熱腐蝕拋光后的表面形貌.結果表明:PVB添加質量分數1.0%為最優添加量;改性后粉體所制素坯的密度顯著提高,從而影響陶瓷的致密度和晶界形貌;經真空燒結制備出相對密度達99.95%的無孔凈晶界YAG透明陶瓷,陶瓷晶粒的平均尺寸為10μm左右,尺寸分布較均勻,晶界清晰,晶粒中與晶界處較干凈,無雜質與氣孔的存在.

     

    Abstract: Nanopowders synthesized by a co-precipitation method were modified by spray drying and spherical particles were prepared for transparent ceramics of yttrium aluminum garnet.The phases of the powders were analyzed by X-ray diffraction(XRD);the shape, size and agglomeration of the powders before modification were studied by transmission electron microscopy(TEM);the shape, size and dispersion of the powders before and after modification were characterized and the surface morphology of polished ceramics after hot corrosion was also observed by scanning electron microscopy(SEM).The results show that the PVB addition of 1.0% is the best;the density of molding samples by the modified powders increases significantly, thus influencing the density of the ceramic and the morphology of grain boundaries;using the vacuum sintering technology, the density of the ceramic is up to 99.95%, the average grain size is about 10 μm, the size distribution is more uniform, the grains and boundaries are clean, the impurities and porosity do not exist.

     

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