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鋼鐵企業基于能耗指標分解模型的情景分析

Scenario analysis based on the decomposition model of energy consumption index in a steel plant

  • 摘要: 在鋼鐵廠能耗指標分解模型的基礎上運用情景分析法,對鋼鐵廠的主工序噸鋼能耗情況進行分析和預測.為評價國內某鋼鐵廠2009年和2012年的能耗水平,構建了先進工序能耗、近期可行及遠期可能余熱回收情景,其中近期可行余熱回收情景只涉及燒結煙氣、熱軋煙氣和冷軋高溫煙氣的余熱回收,遠期可能余熱回收情景則包括各工序排放的高溫煙氣和固體廢棄物的余熱回收.通過對各情景的比較,得出節能效果最好的是先進工序能耗情景,近期可行余熱回收節能效果并不顯著,遠期可能余熱回收可較大幅降低能耗,最后提出了應用先進電爐預熱技術、發展高溫固體余熱回收技術及提高軋鋼工序余熱回收等進一步節能的建議.

     

    Abstract: On the basis of the decomposition model of energy consumption index,the energy consumption per ton steel in main processes was forecasted and analyzed by using scenario analysis.In order to evaluate the energy consumption of a domestic steel plant in 2009 and 2012,scenarios which respectively considered feasible lowest process energy consumption(FLPEC),feasible and possible waste heat reusing technologies were built.In the feasible scenario,only the waste heat of high-temperature flue gas in sintering,hot and cool-rolling processes was recoverable,while the heat recovery of flue gas and solid in every process was considered in the possible scenario.Through comparing these scenarios,it is concluded that the energy saving effect of the FLPEC scenario is the best,and the feasible technologies have little effect while the possible technologies can reduce energy consumption significantly.Finally,some suggestions for further energy saving work are proposed,such as applying advanced preheating technologies in electric arc furnaces,developing high-temperature solid heat recovery technologies and improving the waste heat recovery in rolling process.

     

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