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大直徑單晶銅棒材的連續定向凝固制備

Preparation of single crystal copper bars with large-diameter by continuous unidirectional solidification

  • 摘要: 采用自制真空熔煉、氬氣保護連續定向凝固設備成功制備出了大直徑單晶純銅棒材,研究了工藝參數對大直徑連續定向凝固純銅棒材凝固組織與表面質量的影響,分析測試了連續定向凝固大直徑純銅棒材的力學性能和電學性能.結果表明:在熔體溫度1150~1180℃、結晶器出口溫度750℃、冷卻水量900 L·h-1、冷卻距離50mm以及拉坯速度9mm·min-1時,可連續穩定地制備直徑為φ16mm的表面光亮的單晶純銅棒材.其抗拉強度128.52MPa,延伸率76.7%,導電率105.2%IACS,具有優良的力學性能和電學性能.

     

    Abstract: Single crystal pure copper bars with large-diameter were prepared by a self-developed vacuum melting and argon protecting continuous unidirectional solidification equipment, the effects of process parameters on their solidified structure and surface quality were investigated, and their mechanical properties and electrical properties were tested and analyzed. The results show that single crystal pure copper bars of φ16 mm with bright surface can be continuously and stably produced under the conditions of the melting temperature of 1 150℃ to 1 180℃, the mould outlet temperature of 750℃, the cooling water volume of 900 L·h-1, the cooling distance of 50 ram, and the drawing speed of 9 mm·min-1. The tensile strength, elongation and conductivity of the single crystal pure copper bars are 128.52 MPa, 76.7% and 105.2% IACS, respectively, which show excellent mechanical properties and electrical properties.

     

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