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大厚度紫銅攪拌摩擦焊接

Friction stir welding of copper with large thickness

  • 摘要: 采用攪拌摩擦焊接方法對厚度為30mm和50mm的T2紫銅板分別進行單面和雙面焊接實驗,并對焊縫的微觀組織與力學性能進行了分析.結果表明:在一定的參數范圍內,可獲得表面成形美觀、內部無缺陷且變形小的對接接頭.30mm T2紫銅板單道焊焊后平均抗拉強度為177.2MPa,達到母材的81.7%,斷后平均伸長率為25.4%;焊縫橫切面顯微硬度分布波動較大,最低值位于前進側熱影響區底部,說明了此處位置是焊縫薄弱環節.

     

    Abstract: Single-side and double-sided welding tests of T2 copper with thicknesses of 30 mm and 50 mm were done by friction stir welding, while the microstructure and mechanical properties of welds were analyzed. The results show that butt joints with good superficial shaping quality, almost no deformation, and no internal defects can be achieved within certain ranges of process parameters. The average tensile strength of the T2 copper single-side weld with a thickness of 30 mm is 177.2 MPa, reaching 81.7% of the strength of the base metal, while the average elongation after fracture is 25.4%. The microhardness distribution of the weld transverse section fluctuates obviously, with the minimum locating at the bottom of the heat affecting zone along the advancing side, where it is welding weakness.

     

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