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高爐熱風爐用高發射率涂料的節能效果及機理分析

Energy-saving effect and mechanism analysis of high emissivity coatings for BF hot-blast stoves

  • 摘要: 為研究高發射率涂料在高爐熱風爐蓄熱室內的應用效果,應用數學模擬和工業試驗對比的研究方法對節能效果進行了分析.結果表明:模擬結果接近工業應用數據,可以定量地說明涂料對熱風爐傳熱過程的積極作用;應用高發射率涂料后,可使高爐熱風爐熱風溫度升高25℃,煙氣溫度降低13℃.結合數學模擬和工業熱診斷結果,對涂料在熱風爐內使用的節能機理進行了分析.認為在格子磚表面涂覆高發射率涂料,在燃燒期會使蓄熱體內煙氣與格子磚輻射換熱加強,格子磚表面溫度增加,且使蓄熱體蓄熱量增加.模擬結果表明:煙氣中CO2成分對提高輻射傳熱起重要作用;CO2體積分數平均每提高5%,則熱風溫度提高6~8℃.

     

    Abstract: The energy-saving effect of high emissivity coatings for BF hot-blast stoves was studied and analyzed by comparing numerical simulations with industrial applications. It is showed that the simulation data agree with the industrial application results, proving a positive effect of the coating on energy transfer in a hot blast stove. The simulation results indicate that with the coating applied, the hot blast temperature can increase by 25 ℃ and the flue gas temperature decreases by 13 ℃. The energy-saving mechanism of the high emissivity coating in a hot blast stove was discussed based on the simulation results and thermal balance analysis. It is thought that the coating intensifies radiative heat transfer between gas and checker-brick surfaces during the combustion period, and further increases the energy storage capability and the surface temperature of checker bricks. In addition, the simulations show that CO2 in the gas plays an important role in intensifying radiative heat transfer, and generally increasing 5% CO2 in flue gas will make the temperature of hot air increase by 6 to 8 ℃.

     

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