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連鑄結晶器物理模擬中吹氣量的相似轉換

Similarity transformation of gas blowing rate in physical simulations of continuous casting molds

  • 摘要: 依據相似原理,考慮了氣液流動之間的相互影響和實際吹氬時的高溫膨脹,采用修正弗勞德準數對現場吹氬量和實驗吹氣量之間進行相似轉換,并推導出四種常用的模擬氣體與現場吹氬量之間的換算關系.以斷面為210mm×900mm的結晶器為原型,采用0.6∶1的縮小水模型對現場實際工況條件進行模擬.結果表明,模擬與現場情況能夠較好的吻合.當模型水流量為3.80m3·h-1、吹氣量為0.93L·min-1時,氣泡在結晶器內分散均勻,氣泡逸出不會造成過大液面波動;當水流不變、吹氣量增加到2.79L·min-1時,氣泡聚集在水口周圍上浮,水口周圍波動劇烈,渣層出現裸露.模擬現象與現場澆注現象的相似性驗證了吹氣量相似轉換的正確性.

     

    Abstract: Based on the similarity theory, the interaction of fluid flow and gas flow in gas-liquid two-phase flow and the expansion of argon in actual continuous casting were taken into account, and the relation between argon flow rate in a plant and gas flow rate in experiment was established by modified Froude numbers. The transformation formulas of flow rate between four kinds of simulation gases and argon in a plant were obtained. A 0.6:1 scale water model was undertaken to simulate the technological process in a prototype with the cross section of 210 mm×900 mm. The results show that the experimental phenomena agree well with the practical ones. When the water flow rate is 3.80 m3·h-1 and the gas flow rate is 0.93 L·min-1 in modeling, bubbles do not lead to excessive level fluctuation due to their relatively homogeneous dispersion in the mold. When the water flow rate is 3.80 m3·h-1 and the gas flow rate is 2.79 L·min-1, most bubbles float up in the vicinity of the submerged entry nozzle and there is strong fluctuation around the submerged entry nozzle, so opening of slag layers occurs in the mold. The correctness of similarity transformation of gas flow rate was validated with consistencies between simulation results and practical phenomena.

     

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