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異常粗大的奧氏體晶粒對表面晶間裂紋的影響

Effect of abnormally large prior-austenite grains on the presence of surface intergranular cracks

  • 摘要: 在大方坯連鑄中,經常出現的缺陷是表面網狀裂紋.由于鑄坯表面存在網狀裂紋導致軋制過程中出現嚴重的縱裂紋.通過微觀檢測、熱模擬等手段分析了表面網狀裂紋產生的原因及機理,由實驗結果可以看出,表面網狀裂紋沿異常粗大的奧氏體晶粒開裂,其實質是奧氏體晶間裂紋;異常粗大的奧氏體晶粒、殘余元素Cu的富集以及AlN、BN等氮化物和先共析鐵素體薄膜的析出是導致該鋼種產生晶間裂紋的主要原因;大的奧氏體晶粒是殘余元素富集以及氮化物和先共析鐵素體薄膜析出的先決條件,因此表面網狀裂紋是第Ⅱ和第Ⅲ脆性區間相互作用的結果,經常出現在存在凹陷和鼓肚的部位;異常粗大的奧氏體晶粒產生的主要原因是高的過熱度和不均勻冷卻.

     

    Abstract: Surface network cracks that often appear in bloom casting can cause severe longitudinal cracks during the rolling process. Through micro-examination and hot tensile tests, several results were obtained. The surface network cracks are obviously intergranular located at the boundaries of abnormally large prior-austenite grains. It has been recognized that network cracks are associated with large prior-austenite grains, residual Cu element, precipitation of carbides and nitrides (AlN, BN, Nb(C, N)), and ferrite films. The main precondition for crack formation appears to be a coarse microstructure, which leads to critical concentrations of segregated solutes and precipitates along the austenite grain boundaries. This may lead to a combined effect of region Ⅱ-and Ⅲ-embrittlement for network cracking. The cracks occur mostly at the locations where bulging or surface depression appears. The study has shown that the abnormally large prior-austenite grains are caused by higher superheat and uneven cooling.

     

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