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武鋼2250熱軋平整機不均勻磨損及板形調控特性

Work roll non-uniform wear and shape control performance of the 2250 hot temper mill in WISCO

  • 摘要: 針對首次采用的兼有HCW和WRS兩種機型特點的武鋼2250熱軋帶鋼平整機在平整過程表現出的工作輥磨損嚴重且不均勻、工作輥存在特殊的彎輥調節現象等問題,由連續跟蹤測試發現該平整機在軋制服役過程中存在典型的"W"形工作輥磨損規律,通過定義磨損影響系數對"W"形磨損進行了分析.研究了工作輥磨損、工作輥竄輥和彎輥對板形調控的綜合影響,并通過實驗證明最終解釋了熱軋平整機特殊的彎輥調節現象.指出隨著工作輥磨損的加劇,工作輥形成了特殊的"W"形磨損,使工作輥在板寬范圍內形成了一定量的正凸度,造成輥縫凸度減小,必須通過使用工作輥由正彎輥向負彎輥逐漸變化的調節手段來增大承載輥縫凸度,以補償平整過程中工作輥磨損和竄輥引起的承載輥縫凸度的減小,從而保證承載輥縫凸度的相對穩定.

     

    Abstract: A 2250 hot temper mill was first adopted in WISCO (Wuhan Iron & Steel (Group) Corp.) of China for wide strip production and it has both HCW and WRS mill type characteristics. During operation, some problems were found, for example, work rolls were worn badly and non-uniformly, there were especial adjusting phenomena of work roll bending force, and shape control was not satisfied. Continuous tracking measurements were carried out and the typical characteristic of W-shape work roll wear was found in a roll serving period. The influence coefficient of roll wear was proposed for analyzing the W-shape wear. The synthetical influences of work roll wear, bending force and axial shifting on the shape control were studied. The especial adjusting phenomena of work roll bending force were analyzed and explained on the base of trials. It is pointed that, with the roll wear increasing, the occurrence of Wshape work roll wear leads to the decrease in gap crown because of the positive crown of the work roll within the strip width range, and the method of gradually changing the bending force from positive to negative is to increase the gap crown for compensating the decrease in gap crown caused by work roll wear and axial shifting, which makes the loaded gap invariant.

     

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