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高含H2S/CO2介質中X60鋼腐蝕產物膜分析

Analysis of corrosion scales on X60 steel under high H2S/CO2 content environments

  • 摘要: 利用高溫高壓H2S反應釜進行腐蝕模擬實驗,研究X60鋼在高壓H2S/CO2共存條件下的腐蝕規律,并利用掃描電子顯微鏡和X射線衍射等方法觀察用分析了腐蝕產物膜的形貌和組成.在H2S/CO2分壓比為1.74、H2S分壓0.15~2.0 MPa條件下,腐蝕產物以硫鐵化合物為主,未見碳酸亞鐵,X60鋼腐蝕過程由H2S控制.H2S分壓較低時腐蝕產物以四方FeS1-x為主,H2S分壓2.0 MPa時則出現六方FeS、六方Fe1-xS和立方FeS2.疏松的富S腐蝕產物及腐蝕產物膜局部剝落促使高H2S分壓時X60鋼出現明顯局部腐蝕,并使全面腐蝕速率隨H2S分壓升高先升后降.

     

    Abstract: Corrosion of X60 steel under high-pressure H2S/CO2 coexist environment was investigated using a high-temperature and high-pressure H2S autoclave. The structure and constitution of corrosion scales were studied through scanning electron microscopy (SEM) and X-ray diffraction (XRD). Corrosion experiments were carried out under situations with the same H2S/CO2 partial pressure ratio (1.74) and different H2S partial pressures from 0.15 MPa to 2.0 MPa. The results show that the corrosion scales mainly consist of ferrous sulfide. The absence of ferrous carbonate in the corrosion scales suggests that the corrosion process was controlled by H2S. Under low H2S partial pressure conditions, tetragonal FeS1-x is the predominant corrosion product. When the H2S partial pressure was increased to 2.0 MPa, hexagonal FeS, hexagonal Fe1-xS and cubic FeS2 could also be observed in the corrosion scales. Localized corrosion observed on X60 steel under a higher HaS partial pressure condition can be attributed to the loose scale with S-rich corrosion products and the local breaking of corrosion scales, which also induced the decreasing of general corrosion rate at a higher H2S partial pressure level.

     

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