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鈦合金的環保電化學拋光工藝

Environment-friendly electropolishing of titanium alloys

  • 摘要: 針對航空用鈦合金開發了一種不采用氫氟酸、甲醇、鉻酐類等有毒物質的低毒、無刺激、環保型電化學拋光工藝,并采用光學顯微鏡、原子力顯微鏡等方法對電化學拋光后的鈦合金表面形貌進行研究.該工藝所用溶液由無水乙醇、乳酸、高氯酸和高氯酸鈉組成,將Ti-10V-2Fe-3Al鈦合金在直流電源恒電流模式下電化學拋光,可以通過改變拋光時間、電流密度和高氯酸濃度等參數控制腐蝕深度.分別在體積分數為5%,10%和15%的三種高氯酸溶液中和在20,25和30 A·dm-2三個電流密度下進行電化學拋光.拋光后的鈦合金表面形貌觀察結果表明:在高氯酸含量較低(5%)的溶液中以20 A·dm-2電流密度拋光可以取得較理想的效果.

     

    Abstract: The titanium alloy surface was polished in a recently self-developed electrolyte. The morphology of the polished alloy surface was characterized by optical microscopy (OM) and atomic force microscopy (AFM). The electrolyte was made of alcohol, lactic acid, perchloric acid and sodium perchlorate instead of those poisonous compositions such as hydrofluoric acid, methanol and chromate. The alloy surface was polished in the solutions containing perchloric acid of 5 96, 10% and 15% in volume fraction at different current densities of 20, 25 and 30 A·dm-2, respectively. The corrosion rate was estimated by using weight loss method. The thickness of the removed surface layer was dependent upon polishing time, current density and the concentration of perchloric acid. It was shown that the 5% perchloric acid and 20 A·dm2 current density were good to electropolishing of the titanium alloy.

     

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