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中國古代鉛錫焊料的分析

Analysis of ancient Pb-Sn solder in China

  • 摘要: 用金相顯微鏡、掃描電子顯微鏡及X射線能譜分析儀、X射線衍射分析儀對江蘇淮陰高莊戰國墓及四川綿陽石塘鄉東漢墓出土的四件焊料樣品進行檢測分析.結果表明,焊料為錫鉛二元合金.其中從一件銅器腿中發現的游離焊料,鉛的平均質量分數為68.1%,錫21.4%,組織由鉛錫α相和β相組成.而在與兩件銅器上焊接點接觸的焊料,不僅含有錫、鉛,還含銅,銅的質量分數分別為1.6%和3.8%.在銅器與焊料接觸點截面樣品上,有銅錫η相(Cu6Sn5)由焊料與青銅本體相接觸的界面向焊料深入,呈一個個相連的小扇貝形凸起狀.在焊料基體上也存在塊狀η相.其生成原因是在焊接時熔化成液相的鉛錫焊料與基材青銅接觸,基材中的銅溶解在熔融的焊料中與錫發生反應,在界面處和焊料內部生成銅錫金屬間化合物.

     

    Abstract: Four ancient solder samples were examined by using optical microscope, scanning electron microscope (SEM), X-ray energy dispersive spectrometry (EDS), and X-ray diffraction spectrometry (XRD). Among these samples, three were unearthed from the tombs of the Warring State period (the 5th-3rd centuries BC) at Gaozhuang, Huaiyin, Jiangsu Province of China and one from the tomb of the Eastern Han Dynasty (the 1st-3rd centuries AD) at Shitang, Mianyang, Sichuan Province of China. The results show that all the solders are made of Pb-Sn alloys. One of the Gaozhuang samples contains 68.1% Pb and 21.4% Sn, and its microstructure consists of α and β phases. This sample was taken from a bronze Jian vessel leg, but it seems to have not been involved in welding. The other two samples that were clearly involved in welding contain not only Pb and Sn, but also Cu, and the Cu contents are 1.6% and 3.8%, respectively. It is pointed out that Cu in these two solder samples resulted from the dissolution of Cu into the molten Pb-Sn solder. At the interface between the liquid solder and the bronze substrate, a scallop-type layer of Cu-Sn inter-metallic compound (Cu6Sn5) formed and grew. Some irregular pieces of Cu6Sn5 also formed within the bulk solder.

     

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