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由化工脫水污泥燒制陶粒

Manufacturing aggregates by sintering chemical industrial dewatering sludge

  • 摘要: 以綜合化工污泥、膨潤土和造孔劑為原料,制成粒徑為3~6mm水處理用的生料球,經烘干、預熱、焙燒等工藝過程,進行了陶粒填料的合成研究.采用正交試驗進行陶粒的制備,測定了所制備陶粒的堆積密度、表觀密度、比表面積、筒壓強度和磨損率等性能,分析了造孔劑摻量、污泥與膨潤土配比、預熱時間、預熱溫度及燒結溫度等不同因素對陶粒主要性能的影響.根據作為水處理填料的材料應遵循的原則和對陶粒各性能分析的結果,確定了燒制污泥陶粒的最佳工藝參數:造孔劑摻量5%、污泥與膨潤土比例4:6、預熱時間30min、預熱溫度400℃、燒結溫度1140℃.掃描電鏡照片揭示了陶粒表面和內部孔隙特征及不同燒結溫度下陶粒內部孔隙的變化特征.

     

    Abstract: Complex chemical industrial dewatering sludge, clay and adherent were chosen as the initial components for preparing raw aggregates of 3-6 mm in diameter used in wastewater treatment by drying, preheating, and firing processes. The effects of adherent quantity, sludge-to-clay ratio, preheating time and firing temperature on the performance of finished products were analyzed by measuring the bulk density, apparent density, specific surface area, crushing strength and wear rate. The optimal ratios of the components and the appropriate process were obtained as follows:adherent quantity 5%, sludge-to-clay ratio 4:6, preheating at 400 for 30 min, and firing temperature 1 140℃ according to the principles for making aggregates and the results of the orthogonal design method. The microstructures and characters of aggregates at different firing temperatures were observed by scanning electronic microscope.

     

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