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石墨纖維增強鋁基復合材料表面稀土成膜過程

Process of rare earth conversion coating on the surface of graphite fiber reinforcement aluminum matrix composites

  • 摘要: 采用含稀土Ce鹽的化學溶液浸泡工藝在石墨纖維增強鋁基(Gr/Al)復合材料表面制備無毒、無污染稀土耐蝕膜層,并對不同時間稀土Ce鹽在Gr/Al復合材料表面的成膜情況進行研究.鋁基體和石墨纖維表面均覆蓋稀土膜層,此類稀土膜呈現"干泥"狀,覆蓋于Gr/Al復合材料表面.EDS面掃描結果表明:Al、O、C、Si、Ce和Mg是組成膜的主要元素;成膜30 min,稀土Ce質量分數達14.44%;成膜120 min,稀土Ce質量分數增加到47.48%.通過對其成膜過程進行研究,提出了膜層微裂紋的形成機制,其電化學成膜機理符合"微陰極成膜機理".由于稀土轉化膜的存在,腐蝕過程中析氫和吸氧反應均受到抑制,同時還抑制陽極反應的發生.

     

    Abstract: A Ce conversion coating, which is non-toxic and non-pollution, was prepared by chemical dipping immersion treatment on graphite fibers reinforee aluminum (Gr/Al) eoraposite surface. It is shown that the graphite fiber and aluminum alloy surfaces both are coated by the Ce conversion coating, and the microstructure of the coating is dried-mud-like. Energy dispersive spectroscopy (EDS) indicates that the major elements distributing on the coating are Al, O, C, Si, Ce, and Mg, and the mass fraction of Ce is 14.44wt% after coating for 30 rain but increases to 47.48wt% after coating for 120 min. The formation meehanism of coating mierocracks was put forward. The micro-cathodic formation mechanism can explain the characters of the coatings. The Ce conversion coating becomes a barrier of O2 diffusion and electron transmitting, and oxygen absorption and hydrogen separation were both inhibited.

     

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