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鎳基等離子熔覆堆焊層的空蝕特征與性能

Cavitation characteristics and properties of Ni-based claddings deposited by the plasma jet cladding process

  • 摘要: 利用等離子熔覆設備堆焊制備了三種不同成分的鎳基合金層(Ni46、Ni67、Ni60/35WC),制樣后在旋轉圓盤空蝕試驗機上對制備的合金層進行了空蝕磨損實驗.采用SEM、XRD、顯微硬度、失重分析法對空蝕前后的合金層進行了對比分析.結果表明:所有堆焊層的失重均大于對比的304不銹鋼;SEM形貌觀察堆焊層組織中存在缺陷或孔隙,空蝕后組織中的缺陷呈裂紋狀發展,因此空蝕伴隨著強烈的疲勞損失過程;XRD分析表明空蝕過程誘發了Ni60/35WC表面的相變;另外,空蝕還引起了材料Ni67和Ni60/35WC加工硬化,而Ni46出現了加工軟化.

     

    Abstract: Three kinds of Ni-based metal claddings (Ni46, Ni67, and Ni60/35WC) were deposited by the plasma jet cladding process. These cladding samples were then subject to cavitation erosion testing on the rotating disc cavitation test equipment. SEM, X-ray diffraction, micro hardness, and weight loss analysis were exploited to analyze the changes of the materials. The results showed the values of weight loss for all claddings were more than that of stainless steel 304. SEM images showed a large number of cracks occur and propagate under subsurface, for the existence of cavity and the other faults of structure, which significantly decreased the cavitation erosion resistance of the cladding materials, So the cavitation erosion is a typical fatigue failure process, Some new phases appeared and some old phases disappeared on the surface of the Ni60/35WC cladding after cavitation testing by X-ray diffraction. For Ni67 and Ni60/WC, the microhardness values of surface claddings became higher after cavitation and softer for Ni46.

     

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