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軟質鍍鋅薄帶鋼卷取中邊部板形缺陷的產生機理與解決措施

Mechanism of generating edge buckling in galvanized strips with mild character during coiling process and its solution

  • 摘要: 生產中發現原本板形良好的鍍鋅后帶鋼,經過卷取成卷運至下道工序(彩涂)再開卷后,帶鋼邊部出現了嚴重的密集邊浪,使帶鋼因無法涂層而成廢次品.通過現場實測分析和運用逐層迭代法對卷取過程中帶鋼彈性變形行為解析求解,以及定量研究鋼卷卷取層數、卷取張力、帶鋼厚度和板廓負凸度等因素對帶鋼在卷取狀態下的應力場和位移場的影響,揭示出產生這一現象的力學背景.以解析分析結果和現場實測結果為依據,提出了卷取工藝參數的改進方案并投入生產使用,徹底消除了卷取過程產生的帶鋼邊部板形缺陷,使機組的產品板形質量和成材率明顯提高.

     

    Abstract: The closepacked edge wave appears in the process of payingoff (color coating line) after coiling process in continuous galvanizing line, and the uncoated area on the edge makes the strip out of use. By measuring the spot and analytically calculating the plastoclastic deformation of the strip in coiling process using the iteration of layer by layer, the effects of the number of coiling layers, coiling tension, strip thickness and minus crown on the stress field and displacement field of the strip in coiling process were quantitative studied, and the mechanism of generating this phenomenon was revealed. Based on the analytical results and measured data, the coiling technological parameters was modified, the defect of edge buckling generated in coiling process was effectively controlled, and the up-to-standard rate of products was markedly upgraded.

     

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