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薄形銅冷卻壁的熱態實驗分析

Thermal state experiment and analysis of thin copper cooling stave

  • 摘要: 為了減少高爐冷卻壁的銅消耗量,降低單個銅冷卻壁的價格,在保證高爐冷卻效果的基礎上,開發了一種薄型的銅冷卻壁.為了測定該薄形銅冷卻壁的冷卻性能,設計了熱態實驗進行模擬實驗.在未掛渣的情況下,當爐溫為1200℃時,冷卻壁冷面和熱面的平均溫度分別為72℃和135℃.當有熱沖擊的情況下,冷卻壁冷面和熱面的溫度差變化不大.加快流速對降低冷卻壁溫度影響不大.當熱面掛渣時,冷卻壁的熱流密度急劇降低,而且冷卻壁熱面溫度隨爐溫變化很小.經過熱態實驗,薄型銅冷卻壁的溫度分布和熱流密度基本符合高爐實際生產要求.

     

    Abstract: A new type of thin copper cooling stave was developed in order to reduce the copper consume,depress the price of the single copper cooling stave and assure the cooling effect of the BF in the meantime.The thermal test system was designed as stimulation experiment to determine the cooling performance of the new thin copper cooling stave.The hot and cold surface temperature of the copper cooling stave are respectively 72℃ and 135℃ when the furnace temperature is 1 200℃ and no slag is on the hot surface.There is no large temperature difference between the hot and cold surface of the cooling stave when the thermal shock comes.Expediting the flow of the cooling water has no large influence on the reducing the temperature of the cooling stave.The heat flux of the cooling stave reduces sharply when slag is on the hot surface and the temperature of the hot surface of the cooling stave changes less as the furnace temperature moves.It is found in the experiment that the temperature distribution and heat flux of thin copper cooling stave match the production requirement of the BF.

     

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