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EAF-LF/VD-CC流程生產高壓鍋爐鋼的工藝

Process of high-pressure boiler steel produced by EAF-LF/VD-CC

  • 摘要: 天津鋼管集團有限公司煉鋼廠采用EAF全程泡沫渣埋弧操作、EBT出鋼合金化、LF復合精煉渣精煉、VD處理后喂硅鈣線、連鑄全程保護澆鑄生產高壓鍋爐鋼12Cr1MoVG.通過系統取樣、示蹤劑追蹤、綜合分析等方法,對LF處理前后、中間包鋼水和連鑄坯中總氧(TO)、顯微夾雜及大型夾雜物的數量及變化情況進行了全面研究.結果表明,LF/VD精煉后鋼液TO平均為15×10-6,中間包TO為17×10-6,鑄坯為18×10-6~24×10-6;鑄坯中的顯微夾雜物數量是3.53mm-2,主要為球形鈣鋁酸鹽、硅鋁酸鹽和鋁酸鹽與硫化物的復合夾雜,90%以上的夾雜物尺寸小于10μm;鑄坯中大型夾雜物有鐵鋁硅酸鹽、鈣鎂硅酸鹽等.低倍組織均勻細致,表面質量良好,軋管各項技術指標均達到GB5310要求.

     

    Abstract: The high-pressure boiler steel 12Cr1MoVG was produced in steelmaking plant,TPCO,by using foaming slag submerged arc operation in the whole period of EAF steelmaking,EBT tapping alloying,LF compound refining slag,Ca-Si wire feeding after VD treatment and casting with shielding practice.The quantity and changes of total oxygen,microinclusions and macroinclusions in the liquid steel in different steps were stud-ied by the way of sampling systematically,tracers and comprehensive analyses.The results show that the TO is 15×10-6 after LF/VD refining and 17×10-6 in tundish,and the TO of cast billets was 18×10-6~24×10-6.The number of microinclusions was 3.53 mm-2 with sizes less than 10 μm,which were mainly spherical calcium alu-minate,aluminosilicate and compound inclusions of aluminate and sulphide.The macroinclusions were mainly ferrum-aluminum silicate,magnesium-calcium silicate,etc.The macrostructure is uniform and the surface quality is good.Each technical index meets the requirement of GB5310 standard.

     

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