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燒結NdFeB磁體表面化學鍍Ni-Cu-P合金及防腐性能

Anti-corrosion properties of electroless Ni-Cu-P ternary deposits on sintered NdFeB magnets

  • 摘要: 在燒結NdFeB磁體表面化學鍍Ni-Cu-P以提高其耐腐蝕性能.研究了絡合劑的質量濃度、鍍液的pH值、施鍍溫度及金屬離子配比Cu2+/Ni2+對沉積速度和鍍層成分的影響.用掃描電鏡(SEM)和能譜儀(EDAX)觀察鍍層形貌并分析鍍層成分.測定Ni-Cu-P合金鍍層在質量分數3.5%NaCl溶液中的極化曲線,并結合中性鹽霧實驗表征鍍層的耐腐蝕性能.研究表明:燒結NdFeB永磁體經堿性超聲波除油、酸洗活化后進行化學鍍Ni-Cu-P,可得到結合力良好的合金鍍層;隨著鍍液中金屬離子配比Cu2+/Ni2+的增大,所得鍍層從非晶向晶態轉變,鍍層中的磷含量先升高后降低,鍍層表面變得平整、致密;化學鍍Ni-Cu-P三元合金的耐腐蝕性能優于相同條件下所得到的Ni-P鍍層,且從金屬離子配比(Cu2+/Ni2+)為0.02的鍍液中得到的鍍層的耐腐蝕性能最強.

     

    Abstract: Electroless plating of a Ni-Cu-P ternary alloy was carried out on sintered NdFeB magnets to improve their corrosion resistance. The effects of complexing agent concentration, metallic-ion ratioCu2+/Ni2+, pH value, and temperature on the deposition rate and coatings' composition were studied. Surface morphologies of the coatings were observed through SEM (Model FEI SIRION), and the element composition of the coatings was analyzed through EDAX. The corrosion resistance of the Ni-Cu-P ternary alloy was investigated through polarization curves in a 3.5% NaCl solution and neutral salt spray tests. The results show that good adhesion of the Ni-Cu-P deposits to the magnets can be achieved after ultrasonic cleaned with alkaline solution and activated by acid; with increasingCu2+/Ni2+, the deposits transformed from amorphous to crystalline and became more smooth and compact, the phosphorus content of the deposits firstly increased then decreased. It is indicated that the electroless deposits on sintered NdFeB surface exhibited a superior corrosion resistance than electroless Ni-P deposits; the corrosion resistance of the Ni-Cu-P ternary alloy obtained from the solution with a metallic-ion ratio of 0.02 was the best.

     

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