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Al2O3/WC-10Co/ZrO2金屬陶瓷的制備與性能

Preparation and properties of Al2O3/WC-10Co/ZrO2 cermets

  • 摘要: 以WC-10Co納米復合粉末、YSZ納米粉末與Al2O3亞微粉末為原料,采用熱壓燒結制備了性能優良的Al2O3/WC-10Co/ZrO2金屬陶瓷.分別在1380,1450和1500℃燒結溫度下制備Al2O3/WC-10Co/ZrO2金屬陶瓷,通過考察燒結體的斷裂韌性、洛氏硬度、密度、磁滯回線和斷口形貌,研究了燒結溫度對WC-10Co納米復合粉末、YSZ納米陶瓷粉末與Al2O3亞微粉末的復合粉末燒結性能的影響.確定合理的Al2O3/WC-10Co/ZrO2金屬陶瓷燒結溫度為1450℃.結果表明,質量分數為50%的WC-10Co納米復合粉末、10%的YSZ納米陶瓷粉末與和40%的亞微Al2O3粉末的復合粉末經過48h的高能球磨后,再經過1450℃熱壓燒結,可以得到晶粒尺寸小于1μm的整體性能較好的亞微Al2O3/WC-10Co/ZrO2金屬陶瓷,其相對密度為97.5%,斷裂韌性為7.4468MPa·m1/2,硬度為HRA94.0.

     

    Abstract: Al2O3/WC-10Co/ZrO2 cermets were prepared by a hot-pressing process by using WC 10Co nanocomposite powder, Y2O3 stabilized nanocrystalline ZrO2 powder and submicron Al2O3 powder. The influences of sintering temperature on the microstructure, grain size and properties were investigated according to the density, fracture toughness, Rockwell A hardness (HRA), hysteresis loops and scanning electron microscopy (SEM) micrographs of fractured surfaces of the specimens. The results show that the composite powders (WC-10Co (50%)/Al2O3(40%)/ZrO2(10%)) after being high-energy ball-milled for 48 h was hot-pressing sintered at 1450℃ then submicron Al2O3/WC-10Co/ZrO2 cermets with an average grain size of less than 1μm and better properties of 97.5% in relative density, 7. 446 8 Ma·m1/2 in fracture toughness, HRA 94.0 is achieved.

     

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