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碳化鉻/鐵基自熔合金復合涂層真空反應釬涂

Chromium carbide/Fe-based self-fluxing alloy composite coatings produced by vacuum reactive braze coating

  • 摘要: 以純鐵粉、硅粉、硼鐵粉、鉻鐵粉、膠體石墨及鎳粉為原料,通過真空反應釬涂在低碳鋼基體上制備了碳化鉻/鐵基自熔合金復合涂層,涂層表面光滑、平整且與基體為冶金結合。應用掃描電子顯微鏡、能譜儀、X射線衍射儀及顯微硬度計,研究了涂層的組織結構、成分分布和硬度分布。結果表明:涂層為復合結構,其組織由Fe-Ni固溶體基底和原位合成的六棱柱Cr3C2相組成。涂層與基體間存在過渡區,過渡區內元素和硬度呈梯度分布;涂層表面硬度可達85HR15N以上。

     

    Abstract: Using carbon, iron, silicon, ferrochromium, ferrotitanium and nickel powder as the raw materials, chromium carbide/Fe-based composite coatings with an even and smooth surface were prepared by vacuum reactive braze coating, which combined with a mild steel substrate by a metallurgical bonding. The phase structure, composition distribution and hardness distribution of the coatings were studied by means of scanning electron microscopy (SEM), energy dispersive spectrum (EDS), X-ray diffraction (XRD) and microhardness testing. The results showed that the coating had a composite structure, and the microstructure of the coating consists of an Fe-Ni solid solution matrix and in-situ synthesized hexagon prismy Cr3C2. There was a transition zone between the coating and the substrate, in which chemical elements and microhardness had a gradient distribution. The surface hardness of the composite coating was high up to 85HR15N.

     

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