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工藝參數對楔橫軋多楔軋制成形機理影響分析

Analysis of process parameter influence on deformation mechanism in multi-wedge cross wedge rolling

  • 摘要: 針對楔橫軋多楔精密軋制長軸類零件中工藝參數的確定主要依靠經驗、軋件缺陷頻繁發生的難題,采用自主開發的多楔命令流有限元程序對多楔軋制過程進行有限元數值模擬,從理論上較詳細分析成形角、展寬角和斷面收縮率三個主要工藝參數對軋件內部等效應力、應變和軸向位移的影響,得到其相應的變化規律,并對斷面收縮率對軸向位移的影響規律進行實驗驗證.

     

    Abstract: As to the difficulty of frequent work-piece failure and technological parameter selection by experiment in multi-wedge cross wedge rolling (MCWR) for long-axle parts, a multi-wedge command stream program in FEM was developed by authors to simulate the MCWR rolling process. The effects of forming angle, spreading angle and reduction in area on the inner equivalent stress, strain and axial displacement of work-pieces were theoretically analyzed and the corresponding regularities were obtained. The rule of the effect of reduction in area on the axial displacement of work-pieces was verified by experiment.

     

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