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鎂合金微弧氧化-涂裝體系的研究

Painting of magnesium alloys based on microarc electrodeposition

  • 摘要: 提出了一種鎂合金/微弧氧化膜/有機涂層的鎂合金防護體系.在以硅酸鈉為主的復合溶液中,利用雙向對稱脈沖電壓在陰、陽極鎂合金表面同時微弧電沉積陶瓷膜.利用鹽霧實驗比較了以鎂合金微弧氧化膜為基底并涂覆環氧底漆和聚胺脂丙烯酸面漆的試樣與鎂合金/微弧氧化膜/有機硅、鎂合金/微弧氧化膜/溶膠凝膠涂裝試樣的耐蝕性,并利用鹽霧實驗與交流阻抗譜相結合跟蹤對比分析了鎂合金/有機涂層、鎂合金/鉻酸鹽轉化膜/有機涂層、鎂合金/微弧氧化膜/有機涂層的屏蔽性能.結果表明:采用溶膠凝膠、有機硅和有機涂層對微弧氧化膜進行涂裝的方法均可進一步提高鎂合金的耐蝕性,其中鎂合金/微弧氧化膜/有機涂層試樣可承受480h以上的中性鹽霧實驗,且其介質屏蔽性能優于鎂合金/有機涂層和傳統的鎂合金/鉻酸鹽轉化膜/有機涂層防護體系.

     

    Abstract: A painting method based on a microarc oxidation (MAO) coating was applied to protect magnesium alloys. The MAO coating was simultaneously electrodeposited on the anode and cathode of AZ91D magnesium cast alloy with AC symmetric pulse method in composite silicate solution. Salt spraying tests were used to investigate the corrosion resistance of sol-gel, polysilicone, and organic epoxy primer and polyurethane acrylic topcoat coverings, which were considered as three post-coating methods to MAO specimens. After painted with epoxy primer and polyurethane acrylic topcoat, the barrier property of MAO samples was compared with that of Mg/paint and traditional Mg/chromate conversion coating (CCC)/paint specimens by salt spraying tests and electrochemical impedance spectroscopy (EIS). It was demonstrated that sol-gel, polysilicone and organic coatings all bear some validity, especially epoxy primer with polyurethane acrylic topcoat worked so well that no corrosion happened after 480 h of salt spraying. The shielding property of Mg/MAO/Paint was better than that of Mg/paint and Mg/CCC/paint.

     

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