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溫壓過程致密化機制探討

Densification Mechanism of Warm Compaction

  • 摘要: 從溫壓的壓制壓力、壓制溫度、壓坯中鐵粉顆粒的顯微硬度和潤滑劑在壓坯中的分布等方面對溫壓過程致密化機制作了分析.結果表明,溫壓過程中鐵粉的固結規律基本上與傳統壓制過程的相同.溫壓壓坯密度比傳統壓制提高的值相當于相同壓制壓力下有效壓制壓力的增大.溫壓溫度的作用在于延緩鐵粉壓制過程的加工硬化程度和提高鐵粉的塑性變形能力.潤滑劑在最佳的溫壓溫度下具有粘流性,部分被擠出壓坯,有效地減小鐵粉顆粒之間及顆粒與模壁之間的摩擦,降低了脫模壓力.

     

    Abstract: Throughout studying the relationship between the compact density and the compacting pressure the compacting temperature, tasting the microhardness of particles in the compact, detecting the distribution oflubricant in the compact, the densification mechanism of warm compaction can be concluded as following:the compaction principle of iron powder is the same as that of conventional compaction. while the effective pressure during warm compaction is larger than that of conventional compaction. The temperature during compaction can slow down the progress of work hardness and improve the plasticity of iron powder. The lubricant is only effective at the optimum temperature. Under this condition, the lubrication takes place of viscous flow, which can be squeezed oat of the compact, effectively reducing the friction between particles and between particle and die wall, and also decreasing the ejection pressure.

     

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