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懸浮澆注對GCr15軸承鋼凝固過程的影響

Effects of Suspension Casting on Solidification Process of GCr15 Steel Ingot

  • 摘要: 通過研究懸浮澆注工藝下GCr15軸承鋼的凝固動力學過程來探討懸浮劑的作用機理,并在實驗的基礎上分別討論懸浮澆注工藝對鋼錠凝固過程的溫度分布、凝固速度、結晶溫度間隔以及形核率的影響.實驗結果表明,懸浮澆注能有效地提高鋼錠的凝固速度,改善鋼錠截面的溫度分布和溶質元素的分布,減小合金的結晶溫度間隔,增加鋼錠形核率.其結果使鋼錠凝固時間縮短,化學成分分布均勻,縮松縮孔減少,結晶組織細化.

     

    Abstract: The mechanism of inoculation in the case of suspension casting process has been studied through solidification kinetics. The effect of suspension casting process on temperature field, solidification rate, temperature gap of crystallization, effective distribu tion coefficient of solute and nucleation frequency during solidification process in steel ingot were discussed on the base of experiments. It has been found that the suspension casting process can increase both cooling rate and solidification rate of steel ingot, improve the temperature field and solute distribution, narrow the temperature gap of crystal-lication, and increase the nucleation frequency. Thus, the solidification time can be shorten, the solute can be well distributied, the shrinkage porosity can be reduced and the grain of crystallization can be fined.

     

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