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扁錠的液芯加熱和液芯軋制

Reheating and Rolling of Slab Ingots with A Liquid Core

  • 摘要: 建立了反映扁錠特點的鋼錠冷卻和加熱過程的二維數學模型。用該模型對本鋼10.866噸扁錠的澆后冷卻過程以及在單側上燒嘴式均熱爐內的加熱過程進行了計算,由計算得出扁錠實現液芯加熱和液芯軋制應該控制的裝爐熱狀態。在爐時間以及溫熱制度等工藝參數。通過現場實測驗證計算結果可信,說明數學模型可用。上述工作為現場制訂扁錠的液芯加熱和液芯軋制操作規程提供了理論依據,在本鋼進行了51爐、6769噸扁錠的生產性實驗,實驗結果表明該項節能工藝是成功的,并取得了重大經濟效益:
    1.提高均熱爐生產能力1.5倍;
    2.降低熱耗0.795×106kJ/t(ingot);
    3.節電3.12kW·h/t(ingot);
    4.減少氧化燒損0.5%。

     

    Abstract: A two-dimensional mathematical model describing the colling and reheating characteristics of slab ingots has been established.Based on this model, the simulative calculation has been carried out for the colling process of the slab ongot weighted 10.866 ton from pouring to charging and the reheating process if them in the soaking pits with one burner at one side wall.
    The parameters, such as the thermal states of slab ingots in colling and reheating processes, the reheating time and the reheating stratagy which have to be controlled for the reheating and rolling of slab ingots with a liquid core have been given from the calculating results.By comparison the actural data to the outputs of the model, this model is availiable for the industrial processes. These researches memtioned above are the theoretical basis for the industrial test and the actural production.
    The 51 charges of slab; ingots (total weighted 6769 ton) have been tested at Benxi Iron & Steel Company, the test results show that the research is succeessed in saving power and the economic benefit is remarkable, such as:
    (1) Raisng the production of the soaking pits by 1.5 times,
    (2) Descreasing the heat comsumed by producing 1 ton slab ingots by 0.795×106 kJ:
    (3) Saving power 3.12 kW h/t (ingot);
    (4) Descreasing the oxide of steel by 0,5%.

     

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