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銅鎳鉻錳鑄鋼裂紋的形成原因

On the Causes of Cracks of Cast Cu-Ni-Cr-Mn steel

  • 摘要: 銅鎳鉻錳鑄鋼是一種高強度低合金鋼,用于造船工業。它在制造過程中常因裂紋缺陷而報廢。本文利用金相顯微鏡、掃描電鏡、電子探針及俄歇譜儀等手段,研究了銅鎳鉻錳鑄鋼裂紋的性質及其產生的原因。試驗結果表明裂紋屬于沿晶的脆性斷裂。裂紋的產生是因為凝固時形成的顯微偏析導致γFe+(Fe、Cr、Mn)3C共晶Cr沿奧氏體晶界析出所致。碳擴大凝固溫度間隔和降低合金元素的平衡分配系數,因而增加了鉻的偏析比。因此降低碳和硫的含量,提高鋼液的純潔度和加速鑄件的凝固速度是消除晶間共晶和裂紋的有效措施。

     

    Abstract: Cu-Ni-Cr-Mn cast steel is a kind of low alloyed high tensile steel, which is used in ship industry. It often become worthless due to the crack defect. An investigation on the particularity and the causes of crack formation in this steel has been carried out with optical microscope, scanning electric microscope, microprobe and Auger spectroscope. Results show that the crack is a intergranular brittle fracture caused by eutectic phases γ Fe+ (Fe, Cr, Mn) 3C precipiting at the austinite grain boundaries because of solidification microsegregation. With broadening solidification interval and decreasing the partition coefficient, caused by arbon, segregation index Cmax/Cmin of the alloying element, such as Cr. ncrease consequently In presence of sulfur, the segregation index of Cr is increased by sulphide formation. In order to prevent the precipitation ofeUtectic phase and eliminate the crack,the concentration of carbon and sulfurmust be decreased and the increase of cooling rateof castings will be helpful.

     

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