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進一步提高高爐噴煤量而不降低煤利用率的可能性研究

Investigation on Possibility of Further Increasing the Rate of Pulverized Coal Injection without Lowering Unilization of Coal Injected in Blast Furnace

  • 摘要: 從中國兩座高爐風口回旋區取出煤粉樣研究表明:當噴煤量達到140kg/t.HM(占燃料總量的27%)時,雖然煤早在直吹管內就開始了揮發和燃燒,但煤在回旋區內并不能完全燃燒。不過這一不完全燃燒還不破壞高爐的順行。
    用兩種方法在實驗室內進行了粉煤燃燒動力學研究,一種是用電阻絲加熱鼓風,另一種則用等離子火炬。發現煤的燃燒率在40~80μm范圍內幾乎和煤的粒度大小成反比,它隨著風溫的提高而提高,直到1475℃;富氧到40%仍很有效。當空氣過剩系數降到1.2~1.3以下則煤的燃燒率突然下降。當鼓風旋轉時燃燒加快。
    滴落區內,爐渣和煤灰或未燃盡的半焦的混合并不是提高噴煤量的控制因素。噴煤槍位置、角度和形狀影響氣固兩相分布的研究表明:這些因素對噴入煤粒在助燃空氣流中的均勻分布有顯著影響,這一研究是采用激波管和紋影法完成的。

     

    Abstract: Sampling of burned coal residue directly from the raceway of two Chinese BF reveals that at the current rate of anthracite injection up to 140 kg/tHM or 27% of the total fuel coal could not be burned completely in the raceway although devolatilization and combustion take place early in the blowpipe. This does not interrupt the smooth running of the furnaces.
    From laboratory study on kinetics of coal powder combustion in two bench-scale combustion furnaces, one of which preheats the air blast by electrical resistance, the other by plasma torch, rate of combustion is found almost inversely proportional to grain size of coal; it increases with increaseof blast temperature up to 1475℃; oxygen enrichment up to 40% of the blast is very effective;with decrease of coefficient of surplus air to less than. 1.2-1.3 the rate of combustion decreases abruptly, while whirling or rotation of the blast accelerates the combustion rate.
    Melting behavior of dropping zone slag mixed with ash of injected coal or partially burned coal residue seems not to be the limiting bottle-neck to high rate of coal injection. Investigation on effect of injection position, angle and shape of coal lance on the two phase gas-solid distribution by shock-wave tube and schlieren method reveals remarkable influence of these factors on uniform distribution of injected coal particles in the combution air stream.

     

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