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鐵礦石移動床還原數學模型

A Mathematic Model for the Reduction of Iron Ore in a Moving Bed

  • 摘要: 本文在對鐵礦石還原動力學特性進行了較詳細的實驗研究基礎上,提出了一個移動床還原一維數學模型,模型描述了礦石還原度,氣相成份、溫度、壓力等沿反應器軸向變化的規律。通過實驗室規模的移動床還原實驗證明此模型能正確反映鐵礦石在移動床中的還原過程,實驗測定值與模型計算值很好吻合。應用此模型能更確切地說明移動床還原過程的規律性,對改進高爐和直接還原豎爐的操作及設計反應器都有指導作用。

     

    Abstract: A one-dimensional mathematical modei was developed for describing a moving bed reactor in which iron oxide pellets are reduced to me ta 1 lie iron with hydrogen and/or carbon monoxide in a counter-current flow a-rrangement.The model uses the "three-interface shringking core model" as the expression of single-pellet reaction kinetics.The model consists of the reaction rate equations of iron oxides and the heat and mass balance equations for both of the gas and the solid streams.The model shows the longitudinal distribution of the process variables such as degree of pellets recuction,and composition,pressure as well as temperature of the gas stream.
    For the purpose of investigating the reduction process of pellets in a moving bed and checking the correctness of the model, a bench-scale moving bed reactor was established. The experiments were carrieb out until the steady state was reached.The calculating results based on the model s-how reasonable agreement with the experimental measurements.The model can be used for describing an industrial shaft furnace,and shows a difference characteristic between the reduction process of iron ore in a shaft furnace and the reduction process of iron ore under fixed conditions in laboratory.

     

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